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Phenolic Systems for Interior Rail Composites

For lightweight, highly fire safe, cost efficient interior composite parts such as train fronts, window surrounds, roofs, flooring, side panels, stand backs, luggage racks, driver's desks, toilet modules and heat shields, we offer CELLOBOND™ and EPONOL™ phenolic resin systems.

These systems exhibit excellent mechanical properties and can meet stringent Rail Fire Safety standards EN 45545 category HL3 and BS 6853 category 1A.

CELLOBOND phenolic resin systems:

  • Engineered 40 - 50% lighter than aluminum
  • For RTM/VARTM—filler free, low viscosity system can infuse even fine weave cloths
  • For hand lamination—ultra-low emitting systems, variable cure rates
  • Won the Health and Safety Award 2017 from the UK Composites Associations
  • For use in combination with Phenolic Resins, available Fire Resistant Gelcoat Cellobond™ ULF GC84-500_D for roll and spray application

EPONOL phenolic resin systems:

  • For prepreg with carbon or glass fiber
  • Excellent fiber wetting
  • Long shelf life
  • High impact strength

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CELLOBOND™ Resins


Resins GradeViscosity at 25°C[cP]Solids at 135°C[%]Water Content [%]Free phenol [%]Free formaldehyde [%]SolventCommentsApplication
Cellobond™ J 2027 X01180-27072-7614-16< 10< 0.1WaterFree Formaldehyde <0,1%, catalyst cured, excellent fire and smokes propertiesRTM, VI, VARI
Cellobond™ J 2042 X01Thixotropic
(TI=1.7-3.8)		-14-16< 10< 0.1WaterFree Formaldehyde <0,1%, catalyst cured, excellent fire and smokes propertiesHand lamination
 
Cellobond™ULF PS90-206_D2000-300065-70max. 3.0max. 5< 0.1AlcoholFree Formaldehyde <0,1%, catalyst cured, excellent fire and smokes properties, Flexibility, faster processingPrepreg
Cellobond™ULF PS90-207_D325-42556.5-60.5max. 3.5max. 5< 0.1AlcoholFree Formaldehyde <0,1%, catalyst cured, excellent fire and smokes properties, Flexibility, faster processingPrepreg
Cellobond™ULF PS90-601_D2500-300072-76max. 36.5-8.5< 0.1AlcoholFree Formaldehyde <0,1%, improved fire and smokes properties and flexibilityPrepreg
Cellobond™ PF 1143 V50-7545-483-513-16max. 0.2AlcoholMil R-9299 certifiedHoneycomb
Cellobond™ SC1008P (EU)
Durite™ SC-1008 (USA)		180-30058-642-410-18max. 2AlcoholMil R-9299 / Mil-DTL-64154 certifiedPrepreg
Durite™ SC-830A200-30067-7220-257-9max. 1WaterMil-DTL-64154 certifiedHoneycomb

To be used with our Phencat™ catalysts selection for your manufacturing processes and desired pot life and curing time.

1 Article published by kind permission of Railway Interiors International, Annual Showcase 2018. Copyright details: © 2018 UKi Media & Events. All rights reserved.
2 Article published by kind permission of Railway Interiors International, Annual Showcase 2019. Copyright details: © 2019 UKi Media & Events. All rights reserved.
 
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